Comprehensive Documentation for POD-45 Vape Control Board

60W Smart Vape Control Board – OLED Display & Precision Power Control

This 60W smart vape control board delivers precision power management through sync buck-boost technology (≥85% efficiency) and 0.5-8.0V adjustable output. Featuring a 0.42″ OLED interface with VANDY CHIP firmware control, it supports advanced functions including coil calibration (NLS mode), puff counting, and 3-key navigation. The board integrates 7-layer protections (25A current limit/75°C cutoff) and Type-C 0.8A charging with 24V hot-plug tolerance. Engineered for durability, it passes 35,000-cycle aging tests at 60W/0.25Ω and features EMI-silent inductors, RoHS-compliant PCBA, and CAD-optimized wiring (±0.15mm). Ideal for high-performance box mods.

0.5-8.0V adjustable output with 60W max power (25A current) and sync buck-boost conversion (≥85% efficiency). Smart Power Management: Dual voltage thresholds (3.2V cutoff / 2.8V runtime protection) and 24V hot-plug charging tolerance. Advanced UI System: 0.42″ OLED with VANDY CHIP versioning, coil diagnostics, and 3-key navigation (250gf tactile feedback).

60W Smart Vape Control Board Features

🔹 Intelligent Operation Modes:

Voltage (v) mode: Direct 0.5-8.0V adjustment
Plugin functions: Simultaneous +/- long-press access
Coil calibration: NLS mode (COIL NEW+/OLD-)
🔹 Safety Protections:
7-layer safeguards: Short-circuit/over-current (25A cap)/open-circuit/low-voltage (≤3.2V)/overtemp (75°C cutoff)
Anti-reverse polarity + 10s timeout (TIME OUT alert)
🔹 Charging System:
Type-C 0.8A linear charging (4.15V cutoff)
Auto-recharge below 4.05V + 10min post-charge screen off

60W Smart Vape Control Board OEM Services

🔧 Performance Customization:

Buck-boost curves, charging thresholds (0.8A±10%), and protection triggers

UI logic replication (POD31 compatibility)
🔧 Reliability Engineering:

35,000-cycle stress testing (0.25Ω@60W: 5s on/27s off)

Anti-vibration component mounting + EMI-optimized inductors (0dB @10cm)
🔧 Compliance Support:

CAD integration (±0.15mm tolerance) + RoHS-compliant PCBA (blue/white silkscreen)

Category	範圍	Specifications
Power Management	Input Voltage	3.2V-4.2V
	Output Range	0.5-8.0V Adjustable
	Max Output	60w (25A current limit)
	Charging Input	5V±0.25V (24V hot-plug tolerance)
表現	Atomizer Resistance	0.2Ω-5.0Ω (±5% accuracy)
	Ignition Speed	≤100ms (from sleep)
	Conversion Efficiency	≥85%
Protections	Short-Circuit	Pre/During-operation (SHORT CIRCUIT alert)
	Low Voltage	≤3.2V (LOW BATTERY) / ≤2.8V (runtime)
	Overtemperature	75°C cutoff (70°C reset)
	Open Circuit	CHECK ATOMIZER alert
Display & UI	Screen	0.42″ OLED
	Auto-Dimming	30s inactivity
	Version Display	VANDY CHIP + firmware version (shutdown state)
	Puff Counter	Resettable via RST function
Charging	Current/Algorithm	0.8A linear (single-cell)
	Voltage Control	4.15V cutoff → auto-recharge <4.05v
	Post-Charge Behavior	Screen off after 10min
Physical	Standby Current	<20馬 (active) / <10μa (sleep)
	Sleep Activation	10min inactivity
	Keys	Fire/+/- buttons (250gf actuation)
	Wiring	CAD-specified gauge/length/color-coding
Durability	Aging Test	35,000 cycles @0.25Ω/60W (5s on/27s off)
	Component Noise	0dB audible buzz @10cm
	USB Durability	1,000+ plug cycles

Function	Command	Visual Feedback
Power On/Off	5 clicks within 2.5s	Product name display
Mode Switch	3 clicks (Fire) → adjust with +/-	Active mode icon
Screen Lock	Fire + + button simultaneously	Lock icon
Coil Calibration	Double-click +/- simultaneously	“COIL NEW+” / “COIL OLD-” prompt
Screen Off	Triple-button press	Immediate dimming
Plugin Access	Long-press +/- during operation	Plugin menu
Puff Reset	RST command	Counter reset